Medium to heavy fabrication services involve the precision design, cutting, forming, and welding of large, complex metal structures, particularly for industries requiring high-strength, durable solutions. This service is crucial for manufacturing industrial tanks, pressure vessels, and other large metal components used in sectors like food processing, biotechnology, chemical processing, and more. Using materials such as stainless steel (SS) and mild steel (MS), these services ensure long-lasting and reliable performance in demanding environments.
Fabrication Techniques:
- Metal Cutting & Forming:
Advanced cutting and forming processes, such as laser cutting, rolling, and bending, are used to shape metal sheets into the desired components for tanks and vessels, ensuring precise dimensions and structural integrity. - Welding & Assembly:
High-quality welding techniques, including TIG (Tungsten Inert Gas) welding, are employed to join stainless steel or mild steel components, ensuring leak-proof joints and meeting industry standards for pressure vessels and food-grade applications. - Surface Finishing:
Tanks and vessels undergo surface treatments such as polishing, pickling, or passivation to enhance corrosion resistance, especially for stainless steel tanks used in food processing and chemical industries. - Quality Assurance:
Rigorous inspections, including non-destructive testing (NDT), pressure testing, and dimensional checks, are conducted to ensure that tanks and vessels meet safety, performance, and regulatory standards.
Benefits of Medium to Heavy Fabrication for Tanks:
- Durability and Safety:
Tanks and vessels are built to withstand extreme conditions such as high pressure, temperature, and corrosive environments, ensuring safe and long-term usage. - Customized Solutions:
Fabrication services allow for the customization of tanks based on industry-specific requirements, ensuring that each tank meets the precise needs of its application. - Hygienic Design for Food and Pharma:
Fabrication of stainless steel tanks for fermentation and bioreactor applications focuses on maintaining sanitary conditions, crucial for industries like food processing, dairy, and pharmaceuticals. - Compliance with Industry Standards:
Tanks are fabricated in accordance with industry regulations such as ASME, API, or other relevant standards, ensuring safety and operational compliance.
